Chapter 1 Assembly and assembly design method 1.1 Historical development of the assembly 1.2 Assembly in the context of product development 1.3 System approach to assembly design Chapter 2 Assembly characteristics 2.1 Product requirements and top down design of the product 2.2 Key characteristics 2.3 Key characteristics conflict Chapter 3 Constraints in assembly 3.1 Introduction 3.2 Constraints in the stapler 3.3 Kinematic design 3.4 Degrees of freedom 3.5 Kinematic assemblies 3.6 The relationship among location, constraint and stability 3.7 Features as carriers of constraint Chapter 4 Assembly process design 4.1 Introduction 4.2 Aircraft construction 4.3 General issues in assembly process 4.4 Assembly process of an aircraft wing 4.5 Assembly process of a fan motor Chapter 5 Design of assembly fixture 5.1 Introduction 5.2 General requirements of the assembly fixture 5.3 The design process of assembly fixture 5.4 Design of locator and clamp 5.5 Problems in sheet metal assembly tooling 5.6 Case study Chapter 6 Mechanical joining process 6.1 Introduction 6.2 Hole prefabrication 6.3 Riveting process 6.4 Sealing riveting 6.5 Interference fit joining 6.6 Electromagnetic riveting 6.7 Self piercing riveting 6.8 Special fastener joining Chapter 7 Adhesive bonding and bonded structure 7.1 Introduction 7.2 Adhesion theory 7.3 Bonded joint configuration and failure modes 7.4 Bonding joint strength 7.5 Test method 7.6 Adhesive bonding process 7.7 Non destructive inspection of adhesive bonding Chapter 8 Friction stir welding 8.1 Introduction 8.2 Working principle of FSW 8.3 Equipment