目錄
Chapter 1 Introduction 緒論
1.1 Interchangeability 互換性
1.1.1 Definition of Interchangeability 互換性的概念
1.1.2 Classification of Interchangeability 互換性的分類
1.1.3 The Role of Interchangeability 互換性的作用
1.2 Standardization and Preferred Value 標準化與優先數
1.2.1 Standardization 標準化
1.2.2 Series of Preferred Numbers 優先數系
1.3 Purpose of This Course 本課程的學習任務
Exercise 1 習題1
Chapter 2 Dimensional Precision Design and Inspection 尺寸精度設計與檢測
2.1 Overview 概述
2.2 Basic Terms and Definitions 基本術語與定義
2.2.1 The Definition of Hole and Shaft 孔和軸的概念
2.2.2 Terms and Definitions About Size 有關尺寸的術語及定義
2.2.3 Terms and Definitions of Deviation, Tolerance 有關公差與偏差與公差帶的術語及定義
2.2.4 Terms and Definitions About Fits 關於配合的術語與定義
2.2.5 Fit System 配合制
2.3 Standard Tolerance and Fundamental Deviation 標準公差和基本偏差系列
2.3.1 Standard Tolerance Series 標準公差系列
2.3.2 Series of Fundamental Deviation 基本偏差系列
2.4 The General, Common and Prefer Tolerance Zones 一般、常用和優先的孔、軸公差帶
2.5 Selection of Tolerances and Fits 公差與配合的選用
2.5.1 Selection of Basic System of Fit 基準制的選用
2.5.2 Selection of Size Tolerance Grades 公差等級的選用
2.5.3 Methods of Selecting Symbol of Fundamental Deviation 基本偏差代號的選擇方法
2.5.4 Selection of Fits 配合的選擇
2.6 General Tolerance of Linear Sizes 一般線性尺寸公差
Exercise 2 習題2
Chapter 3 Fundamentals of Geometric Quantity Measurement 幾何量測量基礎
3.1 Overview 概述
3.1.1 Concept of Measurement and Inspection 測量與檢驗的概念
3.1.2 Measurement Units and Length Standards 計量單位與長度基準
3.1.3 Length Measurement Value Transmission Systems 長度量值傳遞系統
3.1.4 Gauge Blocks and Their Applications 量塊及其應用
3.1.5 Classification of Measuring Instruments and Methods 計量器具和測量方法的分類
3.2 Measurement Errors 測量誤差
3.2.1 Measurement Error and Its Representation 測量誤差及其表示
3.2.2 Sources of Measurement Errors 測量誤差的來源
3.2.3 Classification of Measurement Errors 測量誤差的分類
3.2.4 Expression Method of Measurement Accuracy 測量精度的表述方法
3.2.5 Handling of Random Error 隨機誤差的處理
Exercise 3 習題3
Chapter 4 Geometric Accuracy Design and Inspection 幾何精度設計與檢測
4.1 Basic Concept 基本概念
4.1.1 Definition of Geometric Errors 幾何誤差定義
4.1.2 Cause of Geometric Errors and Effects on Performance 幾何誤差產生的原因及影響
4.2 Geometric Feature and Geometric Tolerance Symbol 零件幾何要素和幾何公差項目
4.2.1 Geometric Feature 幾何要素
4.2.2 Symbols and Characteristics of Geometric Tolerances 幾何公差符號與特徵
4.3 Indication of Geometric Tolerance on Engineer Drawings 幾何公差在工程圖上的標注
4.3.1 Marking Geometric Tolerances 幾何公差的標注
4.3.2 Marking Datum Feature 基準要素的標注
4.3.3 Characteristics of Geometric Tolerance Zone 幾何公差帶的特徵
4.4 Definition of Geometric Tolerance 幾何公差的定義
4.4.1 Definition and Characteristics of Form Tolerances 形狀公差的定義及特徵
4.4.2 Profile Tolerances and the Tolerance Zone 輪廓度公差與公差帶
4.4.3 Directional Tolerance, Positional Tolerance and Run out Tolerance 方向公差、位置公差和跳動公差
4.5 Tolerance Principle 公差原則
4.5.1 Relevant Terminology and Definitions 有關術語及定義
4.5.2 Independence Principle 獨立原則
4.5.3 Relevant Requirements 相關要求
4.6 Selection of Geometric Tolerance 幾何公差的選用
4.6.1 Selection of Geometric Characteristics 幾何公差特徵的選擇
4.6.2 Selection of Datum 基準的選擇
4.6.3 Selection of Geometric Tolerance Value 幾何公差值的選擇
4.7 General Geometric Tolerances 未注幾何公差
4.8 Assessment and Measurement of Geometric Deviations 幾何偏差評定與檢測
4.8.1 Assessment Criteria of Geometric Deviation 幾何偏差評定準則
4.8.2 Assessment of Form Deviation 形狀偏差的評定
4.8.3 Assessment of Orientation Deviation 方向偏差的評定
4.8.4 Assessment of Location Deviation 位置偏差的評定
4.8.5 Assessment of Run out Deviation 跳動偏差的評定
Exercise 4 習題4
Chapter 5 Surface Roughness 表面粗糙度
5.1 Basic Concept of Surface Roughness 表面粗糙度的基本概念
5.1.1 Definition of Surface Roughness 表面粗糙度的定義
5.1.2 Influence of Surface Roughness on Mechanical Parts Performance 表面粗糙度對機械零件使用性能的影響
5.1.3 Influence on Friction and Wear of Moving Surface of Parts 對零件運動表面的摩擦和磨損的影響
5.1.4 Influence on Fits Properties 對配合性質的影響
5.1.5 Influence on Corrosion Resistance 對抗腐蝕性的影響
5.1.6 Influence of Anti Fatigue Strength 對抗疲勞強度的影響
5.1.7 Influence on Contact Sealing 對結合密封性的影響
5.1.8 Other Influences 其他影響
5.2 Evaluation of Surface Roughness 表面粗糙度的評定
5.2.1 Basic Terms 基本術語
5.2.2 Evaluation Parameters 評定參數
5.2.3 Amplitude Parameter 幅度參數
5.2.4 Spacing Parameter 間距參數
5.2.5 Mixing Parameters 混合參數
5.3 Parameter Value of Surface Roughness and Its Selection 表面粗糙度的參數值及其選用
5.3.1 Parameter Values of Surface Roughness 表面粗糙度的參數值
5.3.2 Selection of Surface Roughness 表面粗糙度的選用
5.4 Surface Roughness Symbol and Its Marking 表面粗糙度符號及其標注
5.4.1 Basic Symbols of Surface Roughness 表面粗糙度的基本符號
5.4.2 Marking of Surface Roughness Symbols 表面粗糙度符號的標注
5.4.3 Marking Position and Direction of Surface Roughness Symbol 表面粗糙度符號的標注位置與方向
5.5 Measurement of Surface Roughness 表面粗糙度的檢測
Exercise 5 習題5
Chapter 6 Inspection of Plain Workpiece Sizes 光滑工件尺寸的檢測
6.1 Misacceptance and Misabandonment 誤收與誤廢
6.1.1 Workpiece Acceptance Principles 驗收原則
6.1.2 Acceptance Limit 接收極限
6.1.3 Selection of the Way of the Acceptance Limits 驗收極限方式的選擇
6.1.4 Selection of Measurement Tools 計量器具的選擇
6.2 Function and Type of the Plain Limit Gauge 光滑極限量規的功用和種類
6.2.1 Classify the Workpieces According to Their Shape 按工件形狀不同分類
6.2.2 Different Classification According to the Use of the Specifications 按量規的用途不同分類
Exercise 6 習題6
Chapter 7 Tolerance and Fit of Rolling Bearings 滾動軸承的公差與配合
7.1 Overview 概述
7.2 Precision Level and Application of Rolling Bearings 滾動軸承精度等級及應用
7.2.1 Accuracy Level of Rolling Bearings 滾動軸承的精度等級
7.2.2 Application of Rolling Bearings 滾動軸承的應用
7.3 Inner and Outer Diameter Tolerance Zones of Rolling Bearings 滾動軸承內、外徑公差帶
7.4 Tolerance Zones for Journals and Casings 軸頸和外殼的公差帶
7.5 Selection of Rolling Bearing Fit 滾動軸承配合的選擇
7.5.1 Load Type 負荷類型
7.5.2 Load Size 負荷大小
7.5.3 Working Conditions of Bearings 軸承的工作條件
7.5.4 Structure and Materials of Shaft and Bearing Seat Holes 軸和軸承座孔的結構與材料
7.5.5 Conditions for Installing and Disassembling Bearings 安裝和拆卸軸承的條件
7.5.6 Geometric Tolerance Requirements of Shafts and Holes Fitted with Rolling Bearings 滾動軸承的軸和孔配合的幾何公差要求
7.5.7 Surface Roughness Requirements of Shafts and Holes Fitted with Rolling Bearings 滾動軸承的軸和孔配合的表面粗糙度要求
Exercise 7 習題7
Chapter 8 Interchangeability of Thread Joint 螺紋結合的互換性
8.1 Overview 概述
8.1.1 Types of Threads and Their Usage Requirements 螺紋的種類及其使用要求
8.1.2 Basic Tooth Shape and Geometric Parameters of Threads 螺紋的基本牙型和幾何參數
8.2 Formation of Cylindrical Thread Profiles 圓柱螺紋牙型形成
8.3 The Influence of Geometric Parameter Errors on Thread Interchangeability 螺紋幾何參數誤差對螺紋互換性的影響
8.3.1 Impact of Thread Diameter Deviation 螺紋直徑偏差的影響
8.3.2 Influence of Pitch Deviation 螺距偏差的影響
8.3.3 The Impact of Flank Angle Deviation 牙側角偏差的影響
8.4 Tolerance and Fit of Ordinary Threads 普通螺紋的公差和配合
8.4.1 Tolerance Zones for Ordinary Threads 普通螺紋的公差帶
8.4.2 Selection of Thread Tolerance Zones 螺紋公差帶的選用
8.4.3 Marking of Ordinary Threads 普通螺紋的標記
8.5 Description of Trapezoidal Threads 梯形螺紋簡述
8.5.1 Basic Dimensions of Trapezoidal Threads 梯形螺紋基本尺寸
8.5.2 Tolerance of Trapezoidal Threads 梯形螺紋公差
8.5.3 Marking of Trapezoidal Threads 梯形螺紋標記
8.6 Testing of Ordinary Threads 普通螺紋的檢測
8.6.1 Comprehensive Inspection 綜合檢驗
8.6.2 Single Item Measurement 單項測量
Exercise 8 習題8
Chapter 9 Tolerances and Fit of Keys and Splines 鍵和花鍵的公差與配合
9.1 Flat Key Tolerance and Coordination 平鍵公差與配合
9.1.1 Tolerance Zone and Coordination Type of Flat Key and Keyway Coordination Dimensions 平鍵和鍵槽配合尺寸的公差帶與配合種類 9.1.3 Geometric Tolerance of Key and Keyway 鍵與鍵槽的幾何公差
9.1.4 Surface Roughness of Flat and Keyway 平鍵和鍵槽的表面粗糙度
9.2 Rectangular Splines 矩形花鍵
9.2.1 Basic Dimensions of the Rectangular Splines 矩形花鍵的基本尺寸
9.2.2 Spline Centering Way 花鍵定心方式
9.2.3 Tolerance and Fit of the Rectangular Spline Connection 矩形花鍵連接的公差與配合
9.2.4 Mark of the Rectangular Splines on the Pattern 矩形花鍵連接在圖樣上的標注
Exercise 9 習題9
Chapter 10 Accuracy and Detection of the Cylindrical Gear 圓柱齒輪的精度與檢測
10.1 Overview 概述
10.1.1 Accuracy of the Transmission Motion 傳遞運動的準確性
10.1.2 Stability of the Transfer Motion 傳遞運動的平穩性
10.1.3 Uniformity of the Load Distribution 載荷分佈的均勻性
10.1.4 Rationality of the Tooth Side Clearance 齒側間隙合理性
10.2 Evaluation Parameters of Gear Accuracy 齒輪精度的評定參數
10.2.1 Check the Required Deviation Items for Assessing the Gear Accuracy 評定齒輪精度的必檢偏差項目
10.2.2 Optional Deviation Items for Evaluating the Gear Accuracy 評定齒輪精度的可選用偏差項目
10.2.3 Precision Grade of Gear (Drawing Marking) 齒輪的精度等級（圖樣標注）
10.3 Accuracy Design of Cylindrical Gear 圓柱齒輪精度設計
10.3.1 Determine the Gear Accuracy Level 確定齒輪精度等級和必檢的偏差項目
10.3.2 Determination of the Minimum Lateral Gap and Tooth Thickness Deviation 最小側隙和齒厚偏差的確定
10.3.3 Determination of the Gear Pair and Gear Accuracy 齒輪副和齒輪精度的確定
10.3.4 Determination of Gear Blank Accuracy 齒輪坯精度的確定
Exercise 10 習題10
參考文獻
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